ATI supplies forgings to many different market applications including Aerospace, Defense, Oil & Gas, Electrical Energy and many other industrial markets. Our forging facilities in the U.S. and Europe provide a broad range of forging technologies - from closed-die to hot die to isothermal and ring forging - in a broad range of size and weight capacities to match the most demanding requirements. Materials range from carbon and alloy steel to nickel/cobalt alloys, powder metals, titanium and other specialty metals.
Isothermal Forgings
Our isothermal forging capability in Cudahy, Wisconsin features three isothermal presses, including one of the world's largest isothermal presses. The unique design of this strain-controlled, high-tonnage press, rated at 12,500 tons, allows it to forge larger-diameter, close tolerance forgings required for today's high efficiency jet engines. Our patented SuperCooler™ technology enables us to produce highly sophisticated components that have differing mechanical properties in different parts of the same piece for greater resistance to fatigue and temperature effects.
Applications
- Compressor Discs
- Turbine Discs
- Seals
- Shafts
- Spools
Capabilities
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Weight: up to 2000 lbs. (900 kg)
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Diameter: up to 45 in (Up to 1155 mm)
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Materials: Titanium Alloys, Nickel-based Superalloys, Powder Superalloys
Hot-Die Forgings
At our facility in Irvine, California, ATI specializes in hot-die forging technologies. We produce near-net forgings in a wide range of aerospace-grade materials. Our core competence is in aero-engine components for fan, compressor and turbine sections. A full-service shop, ATI provides engineering support, die manufacturing, heat treat, and ultrasonic testing services.
Applications
- Compressor disks
- Impellers
- Seals
- Shafts
- Spools
- Turbine Wheels
Capabilities
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Weight: up to 1200 lbs. (544 kg)
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Diameter: up to 36 in (Up to 91.4 cm)
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Materials: Titanium Alloys, Iron-base Alloys, Nickel-base Alloys
Closed Die (Impression Die) Forgings
Today, at ATI Forged Products, we supply highly engineered closed-dies forgings for aerospace, defense, oil & gas, construction and mining and other industrial customers. Our two US based facilities have a diverse range of forging equipment that can produce a large array of complex sizes and shapes. Typical applications include structural components for aircraft, helicopters, launch vehicles, and other demanding applications. We also provide concurrent engineering and new product development support. In addition to forging operations, ATI Forged Products offers a range of engineering, die design and die sinking capabilities along with post-forging operations including heat treatment, non-destructive and destructive testing, machining and inspection.
Applications
Large array of applications across a diverse number of markets
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Aerospace:
- Engine components
- Landing gear and structural components
- Helicopter rotor components and shafts
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Defense:
- Missiles & Ordinance bodies and components
- Land/Sea based military vehicle components
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Oil & Gas:
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Space:
- Satellite propellent tanks
- Launch vehicle forward domes
- Nozzle components
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Construction, Mining, Agriculture, Transportation:
- Suspension
- Drive train components
- Other structural components
Capabilities
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Weight: up to 20,000 lbs. (9,000 kg)
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Diameter: up to 70 in (Up to 1800 mm)
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Materials: Specialty steel alloys, Titanium alloys, Nickel-based superalloys
Closed Die Forgings - Europe
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Ring Rolling
At our facility in Cudahy, Wisconsin, ATI operates one of the largest ring roll operations in the world and specializes in rings greater than 60” (1500m) in diameter for many demanding applications and varying markets.
Applications
- Space Launch Platforms rings, skirts and nozzles
- Industrial ring applications
- Naval Ring applications
- Next Generation Commercial Nuclear
Capabilities
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Diameter: 60" to 336" (1500 to 8500 mm)
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Heights: up to 120" (3050 mm)
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Weights: up to 350,000 lbs (150,000 kg)
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Materials: Titanium Alloys, Aluminum Alloys, Specialty Steels
